Project Case Study
CSL
Industry
Pharmaceutical & Biotech
Location
Broadmeadows, VIC
Project Type
Pharmaceutical Industry Flooring
Industry
Pharmaceutical & Biotech
Client
CSL Behring
System Used
2–3mm Self-Levelling Epoxy
Floor Area
17,000m²
Completed
May 2023
Project Overview
Precision flooring for a pharmaceutical facility
CSL Behring required pharmaceutical-standard flooring throughout its new Broadmeadows manufacturing facility, spanning approximately 12,500m² across three levels. As a facility supplying plasma products across Australia and the Asia Pacific, the fit-out needed to meet strict GMP regulations and FDA certification requirements from day one.
Drawing on our pharmaceutical and biotech flooring experience, we managed compliance and safety at every stage. Flooring, coving and finishes were coordinated alongside a complex, multi-trade construction schedule, with precise project management critical to delivering the project on time and to specification.
The Challenge
A build that left no
room for compromise
01
Strict compliance standards
02
Complex build sequencing
03
Large-scale scope
04
Multi-trade coordination
Our Solution
Pharmaceutical-grade systems, built for compliance
- Self-levelling epoxy installed at 2–3mm across 17,000m²
- Epoxy roll coating applied across 9,000m² in various colours
- 7,000 lineal metres of flexible Ascoat coving installed to walls and equipment junctions
- High-performance system selected for GMP compliance, chemical resistance and long-term durability




Installation Process
Six stages, one seamless finish
01
Prepare & Seal
Floor prepared and sealed ahead of wall installation
02
Wall Placement
Sequencing paused for sandwich panel wall installation
03
Self-Levelling Epoxy
2–3mm epoxy applied with coving to wall junctions
04
Equipment Fit-Out
Sequencing paused for specialised equipment installation
05
Equipment Coving
Coving applied to equipment legs
06
Finishing Coats
Coloured epoxy roll coating applied to complete the finish
The Details That Matter
Seven kilometres of coving
The scale of this project extended well beyond the floor area. Ascoat installed 7,000 lineal metres of flexible coving across wall and equipment junctions, creating a seamless, hygienic finish throughout the facility.
Delivering this level of detail alongside multiple trades required precise coordination across the construction program. The finished result gave CSL a high-performance flooring system that met the standards required for its new pharmaceutical facility.
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