Flooring That Lasts, Safety That Endures

Project Case Study

CSL

A pharmaceutical-grade epoxy system for a new manufacturing facility, meeting strict GMP and FDA requirements.

Industry

Pharmaceutical & Biotech

Location

Broadmeadows, VIC

Project Type

Pharmaceutical Industry Flooring

Industry

Pharmaceutical & Biotech

Client

CSL Behring

System Used

2–3mm Self-Levelling Epoxy

Floor Area

17,000m²

Completed

May 2023

Project Overview

Precision flooring for a pharmaceutical facility

CSL Behring required pharmaceutical-standard flooring throughout its new Broadmeadows manufacturing facility, spanning approximately 12,500m² across three levels. As a facility supplying plasma products across Australia and the Asia Pacific, the fit-out needed to meet strict GMP regulations and FDA certification requirements from day one.

Drawing on our pharmaceutical and biotech flooring experience, we managed compliance and safety at every stage. Flooring, coving and finishes were coordinated alongside a complex, multi-trade construction schedule, with precise project management critical to delivering the project on time and to specification.

The Challenge

A build that left no
room for compromise

01

Strict compliance standards

GMP and FDA requirements across every finished surface.

02

Complex build sequencing

Two flooring interruptions to accommodate walls and specialised equipment.

03

Large-scale scope

17,000m² epoxy, 9,000m² roll coating and 7,000lm of coving.

04

Multi-trade coordination

Multiple trades working simultaneously across a three-level facility.

Our Solution

Pharmaceutical-grade systems, built for compliance

We used high-performance epoxy systems and flexible coving to deliver a seamless, chemical-resistant floor designed for the demands of a regulated pharmaceutical facility.

Installation Process

Six stages, one seamless finish

The Details That Matter

Seven kilometres of coving

The scale of this project extended well beyond the floor area. Ascoat installed 7,000 lineal metres of flexible coving across wall and equipment junctions, creating a seamless, hygienic finish throughout the facility.

Delivering this level of detail alongside multiple trades required precise coordination across the construction program. The finished result gave CSL a high-performance flooring system that met the standards required for its new pharmaceutical facility.

The Finished Result

Quality you can trust

Related Projects

Water Treatment Room

Beverage Processing Facility Flooring

Three Blue Ducks

Restaurant Flooring

Randall Racing Workshop flooring by Ascoat

Randall Racing Workshop

Car Workshop Flooring

Ready to upgrade your flooring?

Whether you’re upgrading an existing facility or building new, we deliver flooring systems built for performance and longevity.