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The Do’s and Don’ts of Resin Flooring Installation

When it comes to resin flooring installation, long-term performance comes down to preparation, product choice, and the installer’s expertise. While resin floors are known for being tough, durable and low maintenance, those benefits rely entirely on whether the right system has been selected and that it is installed correctly.

At Ascoat, we’ve seen the difference a quality installation can make. We’ve also seen the costly consequences of when people take shortcuts. Here are the key do’s and don’ts to keep in mind when planning to install resin floors in your facility.

DO: Match Your Resin Flooring System to Your Facility’s Needs

Every facility is different. A lunchroom in a warehouse doesn’t need the same level of chemical resistance as a food-grade processing zone. One of the biggest mistakes we see is choosing a resin floor based on appearance or cost alone, without properly considering how it will be used.

Here are the questions to ask:

Will the floor be exposed to heat, moisture, or chemical washdowns?
Does it need a slip-resistant finish?
Will heavy equipment or foot traffic wear down the surface?
What type of traffic will the floor be exposed to (vehicular, foot, trolley)

The correct resin floor coating installation depends on these answers. At Ascoat, we assess the specific conditions and tailor the finish, thickness, and texture to suit your space and needs. This helps ensure safety, compliance, and durability.

DON’T: Compromise on Thickness or Preparation

Even the best epoxy or polyurethane product will fail if it’s applied too thin or over a poorly prepared surface. Resin flooring relies on mechanical bond strength, which means the underlying substrate must be clean, dry, and properly profiled.

Cutting corners on slab preparation or installing a system with insufficient build won’t just reduce lifespan. It can lead to failures like bubbling, delamination, and cracking.

We use diamond grinding or shot blasting to prepare each surface. A good floor isn’t just about how it looks on day one. It’s about how it performs five or ten years down the track.

DO: Factor in Future Expansion When You Install Resin Floors

Your facility needs may change. Just because a space isn’t production-ready today doesn’t mean it won’t be part of a processing line or clean zone tomorrow. That’s why it’s important to consider potential upgrades when selecting your flooring system. Installing a compatible, future-ready epoxy or polyurethane system now can prevent the need for full removal or rework later.

For example, we often apply the same high-performance flooring system across both production and non-production areas. This maintains consistency, hygiene compliance, and flexibility for future site changes.

DON’T: Prioritise Price Over Quality

It’s natural to consider cost when planning a flooring upgrade. But when it comes to installing resin flooring, cheaper quotes often come at the expense of quality. That might mean low-grade materials, rushed installation, or inadequate preparation, which can have costly implications in the long run.

Instead, think of flooring as an investment. A well-installed, fit-for-purpose system can last decades with minimal maintenance. A sub-par installation may need redoing within a few years, leading to operational downtime, disruption, and greater long-term costs.

At Ascoat, we work with leading resin manufacturers and follow rigorous application processes to deliver flooring solutions that are built to last.

DO: Work With a Reputable Resin Flooring Installer

A successful resin flooring installation requires more than just the right products. It also depends on the skill and experience of the contractor.

Look for a provider who:

Has proven experience in your industry
Offers tailored advice (not just standard systems)
Uses high-quality products with traceable specifications
Can demonstrate successful past projects

Ascoat has delivered installations across sectors, including food and beverage, pharmaceutical, logistics, and manufacturing. We’re known for reliable project delivery, clear communication, and technical expertise that helps clients avoid costly pitfalls.

Get Your Resin Flooring Installation Right The First Time

Whether you’re planning a new facility or upgrading existing floors, Ascoat can help you avoid the most common mistakes when it comes to resin floor coating installation. Our team will recommend the right system, prepare your substrate correctly, and install a durable surface built for your environment now and into the future.

Testimonials

Ascoat have recently completed a large floor coating project in a new formulating and filling facility. The total area of around 2400 m2 included both epoxy and urethane flooring, including stairways with variations on non-slip finish to suit the environment. The work was staged and included specific timing for access to work in existing operational areas. All work was completed to specification and to a high standard. The cooperation and flexibility from Ascoat was vital as access dates varied with both the construction schedule and our production schedule.

We were impressed by the responsiveness, professionalism and technical knowledge of the Ascoat team. I would be pleased to recommend Ascoat Industrial Floor Surfacing as a contractor that delivers what they promise, to a high standard, in a professional manner.

Mick and the fantastic team get the job done on time and on budget

Known Mick and the boys for a while now, they are willing to do anything for you, great and friendly staff

Ascoat were great to work with on a complex project in the middle of other construction work. Quality of work and anti-static end result were excellent.

Ascoat meticulously, and with much finesse, completed the tasks on time and within nominated budget, totally in line with all company policies, permits, SWMS, etc. Would not hesitate to utilise their services on any other project in future requiring their expertise. Well done guys.

Good morning Laurence As you are aware, the work has been completed here. We are quick to complain but not so with praise. I would like to register my appreciation for the site team lead by Brandon. The quality of the finished product and the way the Ascoat staff conducted themselves was exemplary. I can’t speak highly enough of all those that attended site, particularly your foreman. It was a pleasure having your company here.